The vacuum waste oil distillation plant to base oil serves to convert waste engine oil into high-quality base oils, specifically SN150 and SN300, with a color grading between NO.1 and NO.2.
The DIR series machine is designed for the efficient recycling of various types of used engine oils, including gasoline engine oil, diesel engine oil, mineral oil, synthetic oil, motor oil, transmission oil, and hydraulic oil. This advanced system can transform these waste oils into clean and usable oils, such as SN150, SN300, SN350, and SN500. Achieving a remarkable recovery rate of over 85%, this machine employs a specialized catalyst, requiring only a small percentage (2%-5%) for optimal performance. Our company has developed a unique composite catalyst that selectively processes harmful substances through catalysis, resulting in effects like polymerization, shielding, and passivation. Consequently, these harmful components are safely discharged as residues, effectively eliminating instability in waste lubricating oil and rendering it fit for purpose. This innovative approach is not only effective but also environmentally friendly.
Features:
1) The process requires only a catalyst chemical, costing less than US$30 to refine one ton of waste oil.
2) Heat consumption is minimal, at 105 kcal per ton of waste oil.
3) Power consumption is also efficient, requiring 40 kWh to recycle one ton of waste oil.
4) The recycled oil boasts excellent quality, resembling SN150, with a color grading between NO.1.5 and NO.2.
5) The process is environmentally friendly, producing no secondary pollution. The machine holds certifications such as ISO9001:2015, SGS, CE, and BV.
What Can You Get? (Recovery Rate)
Component |
Percentage(%) |
water |
1.5% |
Gasoline/diesel oil |
7% |
Light Lubrication oil |
42% |
Heavy Lubrication oil |
43% |
Residue |
6.5% |
Total |
100% |
Item |
Heavy Lube oil |
Light Lube Oil |
Appearance |
lucidity |
lucidity |
Color ≤ |
1.5 |
1 |
Viscosity (40°C)mm2/s |
49.57 |
26.86 |
Viscosity Index ≥ |
96 |
95 |
Anti-oxidation 150°C,min ≥ |
180 |
180 |
Deemulsification,54°C |
5min |
5min |
Flash Point(Open)°C ≥ |
228 |
224 |
Pour Point °C ≤ |
-12 |
-16 |
neutralization value (mgKOH/g) ≤ |
0.02 |
0.02 |
Efficiency and Recovery:
- The machine yields about 80%-90% yellow base oil from black engine oil, which can be further refined with compound additives.
- Gasoline and diesel oil recovery is around 6%-7%, suitable for use as fuel.
- Waste oil residue, accounting for 6.5%, can also be utilized as fuel with diesel.
- Water content, at approximately 1.5%, serves as a cooling system and poses no pollution risk.
- The exhaust is safely released into the open air through our effluent treatment system, conforming to Singapore's environmental standards.
Safety and Quality Assurance:
- The DIR vacuum waste oil distillation plant to base oil series machine employs an indirect heating system, generating yellow base oil under negative pressure. This design prevents cracking and safeguards both the machine and oil.
- Unlike some companies that use direct heating to cut costs, our approach prioritizes safety. Direct heating can damage the distillation kettle's base, leading to potentially explosive situations.
- The machine is constructed from carbon steel and SS304, ensuring stability even under increased vacuum conditions. Deformation or cracking risks are minimized.
Comprehensive Pre-Sale Services:
1) Our pre-sale services cover a range of aspects, including investment budgeting and manufacturing advice, enabling customers to formulate cost-effective plans.
2) Investment budgeting entails analyzing product profitability, suggesting suitable machinery, outlining budgets, and allocating human resources.
3) Plant planning includes equipment dimension recommendations, layout design, and workshop construction guidance.
4) Detailed machine information is shared to facilitate customer learning.
Hot Tags: vacuum waste oil distillation plant to base oil, China, suppliers, manufacturers, customized, wholesale, price, Used Oil Recycling Machine, Engine Oil Recycling Machine, Oil Distillation Plant, Used Car Motor Oil Distillation Machine, Waste Oil Treatment Plant, Engine Oil Refining Machine