Vacuum Transformer Oil Purifier Changes Black Oil To New Oil
1. The transformer oil purifier machine is specially used for purifying brand oil, high voltage insulating oil and ultra-high voltage transformer. In addition, it is suitable for processing low viscosity lubricants.
2. This filter has economic advantages. The price of buying recycled oil is usually less than 80% of new oil and as low as 50%. There is no downtime when recycling powered equipment. After changing the new oil and hot oil, the device needs to be shut down.
3. Extends the life of expensive fixtures. The in-situ treatment of the transformer greatly reduces the aging effects of the transformer and slows down the process of asset destruction.
Product Description of Transformer Oil Purifier:
Why we should recycle the used transformer oil? Did you know that used oil never wears out? It just gets dirty and can be recycled, re-refined, and then used again. Recycling oil conserves a natural resource (oil) and is good for the environment too!
ZJA Double-stage vacuum transformer oil purifier machine performs the function of upgrading and reconditioning of insulating transformer oil by means of removing impurities such as dust, gas, sludge, water, etc. The major operation is heating, filtering, degassing, cooking and dehydration. After recycling, it can boost the performance of transformers, circuit breakers, mutual inductors, cable and capacitors which have an insulation system. This machine mainly used to recycling transformer oil, insulating oil and super high voltage transformer oil, particularly applied in large-scale 110KV transport voltage devices and the national transformer substations. Additionally, it is suitable for treating low viscosity lubricant oil.
Optimized Structures of Vacuum Transformer Oil Purifier:
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Dehydration (Degassing) System
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Filtering System
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Oil Heating System
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Control panel
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Vacuum pump & Roots pump, screw pump
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Cooling System and Condensing System
Advantages of Vacuum Transformer Oil Purifier:
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To remove free, soluble water, carbon, free and dissolved gases and particulate matters, dust from insulating oil effectively and rapidly.
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With a Vacuum pump and a root pump.
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Enhance the value of breakdown voltage greatly.
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Easy handling and maintenance.
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Inject oil into the transformers.
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Lower maintenance and replacement expenses.
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A high-performance security system including a pressure protection device and an automatic temperature controller makes the purifier operate safely.
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Utilizes coacervation technology, coalescing technology, separating technology and refined purification technology. To remove free, soluble water, carbon, free and dissolved gases and particulate matters from the insulating oil effectively and rapidly.
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Can design the machine according to your requirement, add weather-proof cover, close/open ventilation window, skid base mounted and enough lifting hook.
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Also can add 2 pneumatic tires and 1 pre-leg, It’s convenient to move at any site.
Parameter of Transformer Oil Purifier Machine：
Performance of Transformer Oil Purifier:
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Technical characteristics |
Item |
Unit |
ZJA-30 |
ZJA-50 |
ZJA-75 |
ZJA-100 |
ZJA-150 |
ZJA-200 |
ZJA-300 |
|
Flow rate |
L/H |
1800 |
3000 |
4500 |
6000 |
9000 |
12000 |
18000 |
|
|
Vacuum degree |
Mpa |
-0.092～ -0.099 |
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Ultimate vacuum |
Mpa |
≤ 50 |
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|
Working pressure |
Mpa |
≤0.3 |
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|
Working temperature |
℃ |
45 ～ 65 |
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|
Power supply |
|
380V/50Hz (or as per requirement) |
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Noise |
dB(A) |
≤78 |
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|
Heating power |
kW |
30 |
45 |
54 |
72 |
120 |
150 |
192 |
|
|
Total power |
kW |
34 |
49 |
60 |
79 |
131 |
170 |
207 |
|
|
Inlet&outlet size |
mm |
25 |
32 |
42 |
42 |
50 |
50 |
60 |
|
|
Weight |
Kg |
650 |
850 |
900 |
1150 |
1450 |
1600 |
1950 |
|
|
Size(mm) |
L |
1450 |
1600 |
1800 |
1900 |
2200 |
2200 |
2300 |
|
|
|
W |
1000 |
1100 |
1250 |
1250 |
1500 |
1550 |
1800 |
|
|
|
H |
1800 |
1800 |
1900 |
2100 |
2200 |
2300 |
2500 |
|
|
Oil index after treatment |
Breakdown voltage |
KV |
75 |
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Water content |
ppm |
3～5 |
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Gas content |
% |
≤0.1 |
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|
Impurity |
µm |
1 ～ 5 No free carbon |
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OIL SPEC (after treatment)
|
Water: |
≤ 5 PPM |
|
Filter Fineness: |
≤ 5 µm (or ≤ 1 µm) |
|
Dielectric: |
≥ 65kV~75kV |
|
Degassing: |
≤ 0.1% |
Adding ZJA with BZ de-coloration device, the machine can also treat acid, sludge, carbon and remove color.
|
Oil color: |
better than L=0.5 |
|
Acid Value: |
≤ 0.01 MgK0H/g |
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Soluble Acid PH value |
=5~7 |
|
Dielectric losstangent tg(90℃)% : |
≤0.002 |
Specification of Transformer Oil Purifier Machine:
|
Flow rate in L/H: |
600 ~ 18,000 |
|
Vacuum range in Mpa: |
-0.092~-0.099 |
|
Working pressure in Mpa: |
≤ 0.3 |
|
Max vacuum range in Pa: |
≤ 5 |
|
Temperature range ℃: |
45 ~ 80 |
Options of Transformer Oil Purifier:
Base frame with caster wheels;
Metallic enclosure cover on caster wheels;
Metallic enclosure cover on single axle trailer;
The base frame on double axle trailer;
Metallic enclosure cover on a double axle trailer.
Tongrui from Asia is a very professional and well-known manufacturer in the oil recovery industry. We have the most advanced and unique technology and formula in the world. If you have any questions or needs about the transformer oil purifier, please feel free to contact us.
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